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FFB Processing

For mature plantations not exceeding 40 ha, a hand-operated hydraulic press will be enough for extraction of oil. In the case of large-scale plantations, the hydraulic press will not be economical and as such, mechanically driven oil mills have to be established. The fruit bunches brought to the factory are first quartered by means of a chisel. They are then sterilized in steam or boiling water for 30-60 minutes. The objective of this process is to inactivate the fat splitting enzymes, which are present in the fruit, which may raise the free fatty acid content of the oil and also to soften the fruits for easy pounding. The sterilized fruits are stripped off from the bunch and then pounded. The pounded fruit mass is then reheated and squeezed using a hydraulic press. It is then boiled in a clarification drum where the sludge will deposit and pure oil float over the water. The oil is then drained out.


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